WAGO PCB And Device Terminal Blocks For Lighting Design
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In the race toward smart manufacturing, you hold the steering wheel. WAGO's role is to transform "connectivity" into the most subtle yet critical driver of productivity on your production line. With WAGO's connection technology solutions-seamlessly integrated into your lines-we help you optimize processes, reduce costs, and boost efficiency, ensuring no single step slows down your manufacturing pace. Are you ready to elevate your production to the next level?
Embracing the Era of Robotic Wiring-Integrating "Connection" into the Core of Automated Processes
True high-efficiency production goes beyond simply "replacing humans with machines"; it means designing connection components specifically to facilitate automation. WAGO's PCB and device terminal blocks feature:
- Precision funnel-shaped wire entries: Ensure accurate wire alignment, leading to higher success rates for robotic pick-and-place and insertion tasks.
- Push-in CAGE CLAMP® technology: A wide range of product series designed for robotic wiring applications.
- Support for direct insertion of solid conductors (with automatic insulation stripping).
While robots handle the wire stripping, WAGO ensures the wires are "easily inserted and securely locked." This isn't just an incremental improvement-it's a fundamental reimagining of the "wiring station" within a smart production line.

I. Efficiency from the Moment of Delivery-Three Packaging Options for Different Production Rhythms
Efficiency begins the moment your components arrive. WAGO offers various packaging solutions tailored to your automated assembly processes. Whether you choose tape-and-reel or tray packaging, our options are designed to help you increase production speed and lower costs.

1. Tape-and-Reel Packaging: Boosting Production Efficiency
- An industry-standard solution, ideal for components such as SMD terminal blocks and the picoMAX® series.
- Enables precise component pick-up and stable, accurate placement by automated equipment.
- Reduces defect rates and ensures consistent quality-perfect for high-volume automated assembly.
Load the reels, start the line-this is the seamless, optimized rhythm of a modern SMT (Surface Mount Technology) facility.
2. Bulk Packaging: The Preferred Solution for Faster Production
- Can be poured directly into vibratory bowl feeders or other feeding mechanisms;
- Minimizes packaging materials, with hundreds of components per package, ensuring rapid material flow;
- Well-suited for both manual placement and semi-automated feeding processes.
Not every production line requires "full automation," but no production line should ever be slowed down by its packaging.


3. Tray Packaging: Controlled Material Handling
- Ensures consistent orientation for PCB terminal blocks, facilitating stable retrieval-whether manual or automated;
- Protects contact points, reducing the risk of damage during handling;
- Corrugated trays are compatible with the 626 (tool-operated) and 2606 (lever-operated) series;
- Reusable, clean, and lightweight.
When products are "properly aligned," neither equipment nor personnel need to waste time on corrections.
II. Efficient Manufacturing: WAGO's Product Portfolio Simplifies Selection
In the competitive race for profitability, every step counts. WAGO offers an extensive portfolio of PCB connectors, covering core applications ranging from power and signal transmission to LED lighting:
- 2086 Series: Reflow-solderable and ultra-compact-ideal for industrial equipment and robotic control boards.
- picoMAX® Series: Compact and robust, vibration-resistant (up to 8g), and ready for immediate use-the top choice for space-constrained environments.
- picoMAX® eCOM Series: The only PCB terminal block that is soldered directly to the board while remaining pluggable, offering flexible assembly and plug-and-play convenience.
- 2621 Series: A versatile, all-purpose solution-the primary choice for general equipment connectivity.
- 2622 Series: An excellent next-step option, striking the perfect balance between connection density and current-carrying capacity.
- 2059 Series: SMD terminal blocks specifically designed for LED modules-a premier choice for compact applications.
- 2060 Series: The go-to solution for LED modules, supporting both manual and automated wiring.
- 2061 Series: Designed for direct power connection to LED modules, featuring an ultra-slim 5.6 mm profile.
- 2065 Series: Exceptionally compact with a sleek design-setting a new benchmark for SMD terminal blocks.
- 2070 Series: Enables rear-side wiring for LED modules, reducing shadowing and simplifying the wiring layout.
- 2075 Series: Allows for vertical, rear-side wire entry into LED modules, ensuring uniform light distribution and minimizing shadows.


III. Production Time-Saved by Eliminating Unnecessary Steps
Every step in the production process is critical to achieving higher throughput. WAGO's PCB connection technology helps eliminate redundant tasks and reduce downtime, ensuring a seamless workflow. Whether during assembly, testing, or wiring, these solutions make production faster, simpler, and more efficient-saving valuable time, providing a cost advantage, and boosting overall production capacity.
1. The Power of Spring Pressure: Optimizing the Manufacturing Process
Leveraging spring-pressure connection technology elevates production to new heights. These maintenance-free connections eliminate the need for periodic re-tightening or torque checks, saving labor, increasing throughput, and ultimately lowering total operational costs.
2. No Pre-drying Required – Proceed Directly to the Next Production Step
With a "Moisture Sensitivity Level 1 (MSL 1)" rating, your processes gain significant speed: THR (Through-Hole Reflow) products can be fed directly into the reflow oven without the need for pre-drying. This saves time and effort, ensuring a continuous and smooth production flow.
3. Uninterrupted Inspection: Synchronous In-line Testing
Testing can be performed directly via dedicated test ports while the terminal blocks remain in a locked position. Wires stay securely in place, eliminating the need for extra steps; this saves production time and helps maintain consistently high output.
IV. Lighting Design
Hide the "Connections," Let the "Light" Shine
Brilliant lighting effects in a slim, compact design! Define miniaturization on your own terms: WAGO terminal blocks offer seamless integration, space-saving efficiency, and reliable quality-empowering your lighting designs to achieve exceptional performance.
From compact luminaires, linear light strips, and ultra-thin panel lights to industrial lighting-connections should never obstruct the light. WAGO provides the ideal solutions for all your LED connectivity needs: whether for LED modules, LED drivers, or power supply connections, WAGO is your perfect partner!
Smart manufacturing isn't just about purchasing machinery; it's about eliminating wasted time across every stage-from packaging and material handling to wiring, soldering, and testing.
Every connection counts-choose the professional solution: WAGO.

About Gainer LED:
Gainer LED was established in 2012. The company focuses on providing advanced technology solutions for medium and high power general lighting, special lighting and high-end display fields. Its products are widely used in commercial lighting, industrial lighting, smart buildings and professional display screens. Relying on a global marketing network and professional technical service system, Gainer LED continues to provide global customers with high-performance lighting products that meet international standards and fully meet the diverse needs of the market.
For more customer service needs, please contact us:
- Phone: +8615818679054
- Tel : +86-755-27835429
- Email: info@gainer-led.com







